Intelligent CNC wire cutting control cabinet

1. Model: CNC-8

Remarks: This electric cabinet uses frequency converter, which can adjust the speed of the wire drum arbitrarily, thus improving the workpiece finish. High efficiency (cutting efficiency up to 7000 to 8000 square millimeters per hour) is twice the cutting efficiency of the existing machine tool of Party A, and energy saving (the machine tool consumes 0.85 kWh per hour) is 50% energy saving compared to ordinary machine tools.

2. System: AutoCut wire cutting and editing system (hereinafter referred to as AutoCut system) is a line cutting and editing system based on Windows XP platform. AutoCut system is based on system software (CAD software and control software) running under windows, based on PCI bus. The 4-axis motion control card is composed of a highly reliable, energy-saving AC servo motor drive board, a 0.5 microsecond high frequency main vibration plate, and a sampling board. The user uses the CAD software to draw the machining graphics according to the machining drawings, perform the wire cutting process on the CAD graphics, generate the 2D or 3D data of the wire cutting process, and process the parts; during the machining process, the system can intelligently control the machining speed and machining parameters. , complete the processing control of different processing requirements. This method of processing in a graphical manner is an organic combination of CAD and CAM systems in the field of wire cutting. The system has convenient operation functions such as cutting speed adaptive control, real-time display of cutting process, and processing preview. At the same time, it provides perfect protection for various faults (power failure, crash, etc.) and prevents workpieces from being scrapped.

The AutoCut system is a complete line cutting solution. The AutoCut system consists of AutoCut system software, PCI bus-based motion control card, high reliability, servo drive control board, AC high-frequency discharge board, and sampling circuit. The AutoCut system software includes AutoCAD wire cutting modules, NCCAD (including wire cutting modules), CAXA's AutoCut plug-ins, and machine control software.

Main functions of AutoCut system 

1. Support graphics driver automatic programming, users do not need to touch the code, only need to set the processing technology for the processing graphics, can be processed; at the same time, support a variety of wire cutting software generated 3B code, G code and other processing code;

2, The software can be directly embedded in AutoCAD, CAXA and other versions of the software;

3, A variety of processing methods can be combined flexible processing (continuous, single-segment, forward, reverse, reverse and other processing methods)

4, XYUV 4 axis is pulse drive and other modes; 

5. Real-time monitoring of X, Y, U, V four-axis machining status of wire cutting machine tools;

6, Processing preview, processing process real-time display; 3D tracking display during taper processing, can zoom in and out to view graphics, from the main view, left view, top view and other angles to observe the processing situation;

7, Can be cut once or multiple cuts to improve processing speed and processing finish.

8, With user-maintainable process library function, making multiple processing simple and reliable; 

9. The processing of taper workpiece adopts four-axis linkage control technology, which can conveniently process upper and lower profiled surfaces, making complex taper graphics processing simple and precise; 

10, Can drive 4-axis motion control card, stable and reliable work;

11. Support multi-card parallel work, one computer can control multiple wire cutting machine tools at the same time; 

12, With automatic alarm function, automatic alarm when processing or failure, alarm time can be set; 

13. Support clear angle delay processing, delay at the corner of the processing track to improve the deviation caused by the bending of the wire; 

14. Support the backlash compensation function, which can compensate the screw backlash error of the machine tool to improve the precision of the machine tool;

15. Support pitch compensation: It can compensate the pitch error of the machine tool in sections. 

16. Automatically save processing status, power-on recovery processing, short-circuit automatic retraction and other fault handling when power is off; 

17. The machine power is automatically turned off at the end of machining. 

18, with Chinese, English and Russian switching, creating a good language environment for product exports.

19. When processing, you can check the English coordinate position at any time, and solve the conversion problem in the English country (such as the United States).

Main features of AutoCut system 

1. Using graphics driving technology, it reduces the labor intensity of workers, improves the work efficiency of workers, and reduces the chance of misoperation; 

2, For Windows XP and other versions of the user, the software is simple to use, that is, learning will be;

3, Directly embedded in AutoCAD, NCCAD, CAXA and other versions of the software, to achieve CAD / CAM integration, expanding the line cutting processable objects;

4. The processing of taper workpiece adopts four-axis linkage control technology; three-dimensional design processing trajectory; compensation of guide wheel radius, wire diameter, unilateral discharge gap and large taper elliptical error to eliminate the theoretical error of taper machining;

5. With multi-card parallel technology, one computer can control multiple wire cutting machine tools at the same time; 

6, Can be cut multiple times, with user-maintainable process library function, intelligent control of processing speed and processing parameters to improve surface finish and dimensional accuracy, making multiple processing simple and reliable;